Machines standards multi-process

For customers looking for “on shelves” machines, CERI has developed a range of 3 standard improved solutions

Machines C_FLEX

– Ceri Flexible Machining Concept
– Up to 6 stations / 5 axis each / 40 spindles
– Aluminum parts machining

Machines C_TWIN

– Ceri Twin-Spindle Solution for Rear Suspensions
– 2 stations / up to 5 axis each / single spindle + ATC
– Rear Twist Beams / Axles

Machines C_ROB

– Ceri Robot Machining Cell
– Aluminum / Composite Material / Plastic / …

Les avantages de nos produits

Focus sur nos machines C_FLEX

Turret head Solution for aluminum parts
  • 5 machining stations 5 axis each
  • X/Y/Z axis: 1.200 / 920 / 720 mm strokes
    6 m/s² acceleration
      40 m/min max speed
  • A/B axis: Torque motor drives
    B: 280° _ rotation 90° = 1,6s
      A: 360° _ rotation 90° = 0,85s
  • 8 spindles turret head / station = 40 tools capacity
  • Spindle speed: 13.300 rpm
  • Working area: Æ800 x 500 mm
  • Dimensions: 10 x 9,5 x 4,3 m
  • Very high flexible machine
CNC
  • Fanuc 30i CNC
  • 33 axis management/supply :
  • 15 linear axis
  • 12 rotary axis
  • 5 spindles
  • 1 rotary axis
  • 5 “Friendly” Machine Operator Panels
  • Communication Profibus , Ethernet IP, Profinet , Focas 2
  • Dual Check Safety
  • Technical support Worldwide

Focus sur nos machines C_TWIN

Twin-spindle Solution for Rear Suspensions

2 x 1 machining stations
Single spindle + ATC each side
3 axis each side

Technical information
  • Strokes: X / Y / Z : 500 / 400 / 400 mm
  • Rapid feed : 60 m/min
  • Acceleration : 0,4G 3,92 m/s2
  • Spindle _ power : 58 kW (Kessler / Built-in)
  • Spindle _ max speed : 8 000 rpm
  • Spindle _ max torque : 390 Nm
  • Tapper : HSK-A100
  • ATC : 24 positions each site 3,75 T-to-T
  • CNC _ Siemens : 840 DSL

Focus sur nos machines C_ROB

Practical tool to innovate

The C-ROB cell is composed of a pair of 6-axis industrial robots carrying the spindles and located on each side of the part to be machined.

Aluminum parts are machined without lubrication or cooling fluid and chips are removed with a vacuum cleaning device.

Transport and site erection of this equipment are quick and building floor modifications are not requested.

Technical information

Robot ABB IRB 6660-205 + control cabinet

  • Reach: 1930 mm
  • Payload: 205 Kg
  • Repeatable precision: 0,07 mm
  • Control cabinet IRC5

« Fischer » spindles

  • Diameter: 170 mm
  • Speed max.: 24 000 RPM
  • Weight : 63,5 Kg
  • Power max.: 21-23 kW / S1-S6
  • Torque: 21 Nm
  • Tool shank : HSK-A63
  • Front/rear bearings: hybrid

Working station

  • Working envelope: to be adapted to the customers’ parts
  • Pneumatic or hydraulic clamps + leakage detection

Chips extractor

  • Vacuum system compatible with explosive gas atmospheres

Cooling system

  • Glycol / air heat exchanger
  • Cooling capacity: 8 kW

Tool changer

  • Total number of slots: 10 / HSK-A63
  • 8 slots for tools
  • 1 slot for the calibration tool
  • 1 slot for the Renishaw probe
  • Automatic RFID tagging and read system:
  • Tool measurement
  • Tool life

Tools control

  • 2 optical stations
  • Offset setting between the tool center and the spindle
  • Calibration TCP (Tool Center Point)
  • Diameter control – broken tool detection

Renishaw probe

  • Automatic re-calibration of the cell’s components
  • Robot calibration near the part location

Acoustics enclosure allowing noise mitigation to 78 dB

Machined parts dimensions:
1 700 / 1 200 / 50 mm